Dewalt 60V Battery Not Charging? Here’s the Fix!

The most common cause for a Dewalt 60v battery not charging is a faulty charger or a depleted battery that needs replacement. To troubleshoot the issue, test the charger and replace the battery if it is unable to hold a charge.

Dewalt is a renowned brand that produces reliable power tools and accessories for its customers. However, even the most dependable pieces of equipment might encounter problems. One such concern is when the 60v battery does not charge properly. The battery might lose power due to several reasons, and if not resolved, it can stall your work and cause delays.

In this article, we will discuss the possible causes and solutions for a Dewalt 60v battery not charging, starting from the basics and moving on to the more complex. We will explore the symptoms that indicate a problem, how to test the charger, how to fix it, and when to replace the battery.

dewalt 60v battery not charging

The Components Of A Dewalt 60V Battery

If you own a Dewalt 60v battery, you may encounter problems with it not charging as it should. Understanding the anatomy of your battery is the first step in identifying and tackling this issue.

Anatomy Of The Battery

The Dewalt 60v battery is made up of several components that work together to generate power.

  • Battery cells: The battery cells are the most important components of your Dewalt 60v battery. There are several cells in each battery, which work together to generate the voltage needed to power your tools. These cells are typically made of lithium-ion or nickel-cadmium materials.
  • Protective casing: The battery’s protective casing plays a crucial role in safeguarding the battery from potential damage. It also helps keep the cells in position.
  • Charging port: The charging port allows the battery to receive charging current from an external charger. The port is often located at the bottom of the battery.
  • Battery management system (BMS): The BMS acts as the battery’s brain, regulating and monitoring the battery’s performance and status. This component protects the battery from overloading, overcharging, and overheating.

Identification Of The Main Components

Identifying and understanding the main components of your Dewalt 60v battery is essential in troubleshooting issues with charging.

  • Battery cells: Lithium-ion and nickel-cadmium batteries have different charging requirements. You should consult the manufacturer’s instructions for the correct charging procedures for your battery cells.
  • Protective casing: Check for signs of damage, such as cracks or scratches, which could compromise the battery’s integrity. Damaged protective casings can lead to battery failure and pose safety risks.
  • Charging port: Clean the charging port to ensure proper contact between the battery and the charger. If the charging port is blocked, the battery may not charge effectively.
  • Battery management system (BMS): If the BMS is faulty, the battery may not charge. You should be aware of indicators such as the battery not holding a charge or a sudden drop in performance.

By understanding the anatomy of your Dewalt 60v battery and identifying the key components, you’ll be better equipped to troubleshoot charging issues. Follow the instructions provided by the manufacturer and promptly address any damage or faulty components to keep your battery performing at its best.

Why Dewalt 60V Battery Is Not Charging?

Battery Age And Usage Condition

The age of your battery and how you use it can be the reason why your Dewalt 60v battery is not charging.

  • Over time, all batteries lose their ability to hold a charge, and this includes your Dewalt 60v battery.
  • If you’re constantly using your battery, it may be subject to wear and tear, which can cause it to lose its ability to function at its best.
  • Leaving your battery unused for an extended period can also cause it to lose its charge, which can lead to it not charging at all.

To avoid this, it’s important to store your battery in a cool, dry place and to ensure you’re using it according to the manufacturer’s instructions.

Battery Memory Effect And Over-Discharge Issues

Battery memory effect and over-discharge issues are two of the most common reasons why dewalt 60v batteries stop charging.

  • The battery memory effect happens when a battery is repeatedly charged before being fully discharged. Over time, this can cause the battery to lose its maximum charge capacity, which can lead to it not being able to charge at all.
  • Over-discharge occurs when a battery is used until it’s completely dead. Doing this repeatedly can cause irreparable damage to your battery and can result in it not charging at all.

To avoid these issues, it’s important to use your battery according to the manufacturer’s instructions to reduce the likelihood of over-discharge. It’s also recommended to fully discharge your battery occasionally to prevent memory effect from occurring.

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Charger Malfunction And Defects

Sometimes the issue isn’t with your battery, but instead with the charger itself.

  • If your charger is damaged or defective in any way, it won’t be able to charge your battery effectively.
  • If the charger’s contacts are dirty or damaged, this can also prevent your battery from charging.
  • Make sure the charger you are using is the appropriate one for your Dewalt 60v battery.

If you suspect your charger is faulty, consider purchasing a new one or contacting the manufacturer for a replacement.

Overheating Or Overloading Problems

Overheating or overloading your battery can also prevent it from charging properly.

  • If your battery becomes too hot, it won’t be able to hold a charge. This can occur if you’ve stored your battery in a hot space or have used it for an extended period.
  • Overloading your battery by connecting it to devices that require too much power can also cause overheating and prevent it from charging.

To avoid these issues, it’s important to use your battery according to the manufacturer’s instructions and to avoid overloading it with too many devices.

How To Troubleshoot A Dewalt 60V Battery Not Charging?

If you’re having trouble with your dewalt 60v battery not charging, don’t panic. There are several troubleshooting steps that you can take to diagnose and fix the issue.

step 1- Checking The Power Source And Cable Connections

One of the most common reasons why your Dewalt 60v battery is not charging is because of power source and cable connection issues.

  • Make sure the charger is plugged into a live outlet.
  • Ensure that the cable connections are secure and not loose.
  • Verify if the charging cord is frayed or damaged. If so, replace it.

Step 2- Verifying The Battery Type And Compatibility Issues

It is also possible that your battery might not be compatible with your Dewalt 60v charger.

  • Check the model numbers of your battery and charger to verify compatibility.
  • Verify the battery type that you have and make sure it is appropriate and compatible with the charger.
  • Review the instruction manual to ensure that you are using the correct charger for your specific battery type.

Step 3- Using A Multimeter To Diagnose Battery Health Status

If all else fails, you can use a multimeter to diagnose the health of your battery. A multimeter measures voltage, amperage, and resistance.

  • Use the multimeter to measure the voltage of your battery.
  • Check the voltage levels against the manufacturer’s recommendations.
  • If the voltage readings are not above a certain level, it means that the battery needs to be replaced.
  • If you see voltage readings that are higher than the manufacturer’s recommendations, it might be a symptom of an overcharged battery.

Step 4- Resetting The Battery Using The Charger

If you are still having trouble with your battery not charging, try resetting it using the charger.

  • Remove the battery from the charger and let it cool down for at least 30 minutes.
  • Reinsert the battery into the charger and let it charge for at least 30 minutes.
  • Remove the battery again, and then reinsert it, making sure it is seated correctly.
  • Restart the charger, and let it charge the battery fully.

By following these simple troubleshooting steps, you can easily diagnose and fix your dewalt 60v battery not charging issue. Remember to always refer to your instruction manual for specific troubleshooting tips and requirements.

Solutions For Fixing Dewalt 60V Battery Not Charging

Dewalt 60v battery not charging? You’re not alone. It’s a common problem faced by many dewalt tool users. Don’t worry, with a few simple DIY solutions, you can fix the dewalt 60v battery not charging issue yourself. Let’s take a look at some easy, cost-effective solutions.

Cleaning The Battery Terminals And Removing Corrosion

Dirty and corroded battery terminals can prevent your dewalt battery from charging. It’s important to clean them regularly to maintain the charging efficiency of your battery.

  • Remove the battery from the tool and unplug the charger.
  • Clean the battery terminals with a dry cloth.
  • If there is any corrosion, use a pencil eraser to remove it from the terminals
  • Put the battery back on the charger, and try charging it again.

Rebuilding The Battery, Replacing Damaged Or Worn-Out Cells

If you have noticed your dewalt battery losing power over time, you may need to rebuild it. Rebuilding a battery involves replacing the damaged or worn-out cells.

  • Open the case of the battery.
  • Remove the damaged or worn-out cells and dispose of them safely.
  • Replace the old cells with new ones. Make sure the voltage and capacity of the new cells match the previous ones.
  • Close the battery case, and try charging it again.

Replacing Faulty Charger Parts

If your dewalt charger is not working correctly, it can cause your battery not to charge. By replacing the faulty parts, you can get your charger working efficiently again.

  • Open the charger and check for any visible damage to the components.
  • If the issue is with the cord, replace it with a new one of the same voltage and amperage rating as the original one.
  • If the problem is with the internal circuit board or transformer, replace it with a new one.
  • Close the charger and try charging the battery again.

Exploring Other Diy Hacks

Other than the above three solutions, here are some other DIY hacks to fix dewalt 60v battery not charging:

  • Place the battery and charger in a cool and dry place during charging.
  • Discharge the battery completely before recharging it again.
  • Use a volt meter to check the charging output of the charger and the voltage of the battery.

By following these simple diy solutions, you can fix your dewalt 60v battery not charging issue without spending a lot of money.

dewalt 60v battery not charging

Wrapping Up The Guide

If you’re a dewalt 60v battery owner, you understand how frustrating it is when your battery won’t charge. In this guide, we’ve outlined the common issues, causes, and solutions to your battery charging problems. Now, let’s wrap up the guide with a summary of the outlined information, the importance of fixing dewalt 60v battery not charging issues, and encouragement for future maintenance and battery care.

Frequently Asked Questions(FAQs):

How Do I Troubleshoot My Dewalt 60V Battery Not Charging Issue?

Check the charger connection, battery contacts, and charger indicators. Try charging a different battery.

Can A Faulty Charger Cause The Dewalt 60V Battery Not To Charge?

Yes, a faulty charger can cause the battery to not charge. Check for damaged cords or replace the charger.

What Should I Do When My Dewalt 60V Battery Is Not Holding A Charge?

Try charging the battery fully and using it to run a power tool. If it still won’t hold a charge, replace it.

Is It Normal For Dewalt 60V Battery To Take Longer Time To Charge?

Yes, the charging time for these batteries can take longer than other models. Wait for the full charge cycle to complete.

How Do I Extend The Lifespan Of My Dewalt 60V Battery?

Store the battery in a cool, dry place, away from direct sunlight and moisture. Charge it fully before storage and use.


After learning the reasons why your dewalt 60v battery may not be charging, it’s important to take the necessary steps to resolve the issue. Whether it’s a simple case of debris jamming the battery’s charging ports or a more complicated issue such as a damaged battery, being aware of these potential problems can help extend the life of your battery.

Regular maintenance and proper storage of your battery can also prevent future issues from occurring. As a result, you can save money and continue to maximize the performance of your tools. Don’t hesitate to seek professional help if the problem persists.

By being diligent and proactive, you can keep your dewalt 60v battery in excellent condition for years to come.

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